Our AI-based APS creates the optimal production plan based on your production data. Thanks to our cloud solution, the new plan can be implemented smoothly and quickly on the shop floor. Optimized work schedules and perfectly deployed resources lead to improved KPIs and increased production efficiency.
Your most valuable employee
PAILOT optimally plans resources and increases production efficiency. By focusing on early detection of bottlenecks and targeted measures for further improvements, AI-based production planning significantly reduces manual planning effort. To ensure the flexibility of your planning, you have the option of manually supporting the APS without restrictions.
Production planning by PAILOT exploits the potential of your production and creates new added value.
With optimized production plans, you can use your machines and employees much more efficiently – for maximum productivity.
Keep an eye on the current work progress and the following planned processing at all times and make better decisions.
More precise planning ensures reliable deadlines, reduces delays and increases customer satisfaction.
Benefit from fast results: your investment will pay for itself in no time.
Strong KPIs with PAILOT
Live display for full transparency
PAILOT makes production progress transparent in real time and adjusts plans precisely and in real time. This allows planners to always keep an eye on future resource utilization and adherence to delivery deadlines. Capacity bottlenecks and scheduling conflicts can be resolved early and proactively. The resulting transparency between the shop floor and ERP supports quick, holistic decision-making and improves your production KPIs.
Modular for full flexibility
At the heart of PAILOT is a powerful AI-based algorithm that we run for you in the cloud. This is complemented by modules for easy integration and interaction.
PAILOT Engine is the engine of our solution. It uses advanced AI algorithms to optimize your production processes and identify bottlenecks in real time. This module has a REST API and handles automatic detailed scheduling . It ensures that your resources are used optimally.
PAILOT Bridge connects your existing systems – such as ERP and MES – with the PAILOT Engine. It ensures seamless data integration and ensures that all relevant information is transferred in real time without having to change existing systems.
The PAILOT Cockpit visualizes the data and results of the PAILOT Engine in real time, enabling you to make decisions based on precise and up-to-date information. This allows you to maintain control over your production processes and respond quickly to changes.
Get started with PAILOT
In the first step, we take the time to get to know your production and your situation. We want to understand your goals and the challenges you face in your production. Together, we will examine whether there is a business case and whether our solution can help you achieve these goals. If necessary, we will conduct a proof of value, in which we examine the feasibility and added value based on your data. This is a short, practical test that delivers valuable insights in just two days.
Get started with our unique demo version to experience the potential of your production with PAILOT using your own data. With the full version, you can exploit the full potential.
Optimization criteria can be individually combined with each other. For example, on-time delivery, capacity utilization, production volume, set-up times.
Production steps can be manufactured on different machines. The machines can be of the same design or have different production speeds
Placing orders with external service providers. These can be alternative work plans or production steps that are always produced externally.
Orders that must be produced next due to high priority.
Operations in which the machine is stopped to change the configuration. The duration of the operations may depend on the sequence.
Certain operating resources such as tools or cleaning aids are only available in limited quantities. Availability is ensured during planning.
There are production steps that are already running on the machines. This is taken into account in the (re)planning.
Adjustment of the following data directly in the graphical user interface: Earliest start, latest end, express order status.
Relevant KPIs are calculated for each generated plan and output in the desired format.
Display of additional order information (e.g. product descriptions, order numbers, setup information, free texts).
PAILOT is suitable for small and medium-sized companies as well as for large, complex plants. Our customers' productions range from 7 machines to 200 machines and 600 employees in production. PAILOT is particularly suitable for discrete manufacturing with a shop floor or flowshop setup, especially with complex multi-stage production, personnel skills and set-up processes. Our system is less suitable for high-volume production or pure line production.
A detailed schedule can be created within a few days, assuming the data is transferred in the previously defined format. The go-live project is completed within 6 months so that PAILOT is fully integrated into the systems and processes and offers full added value.
PAILOT offers added value for all manufacturing companies with discrete production, but especially for companies in the electronics and metal processing sectors.
PAILOT works as a software-as-a-service product with an annual rental fee. The costs are based on the number of machines to be planned. All updates are included in the fee and are provided continuously, so that there are no interruptions in use or time-consuming update processes for you. We also offer a performance-based pricing model on request.
No, that's not necessary. Our engine, the heart of the system, can be flexibly combined with cockpit and / or adapter.
Yes, every implementation project begins with an on-site kickoff workshop. This includes a factory tour to gain a deep understanding of your production and existing planning processes. It's important for us to not only establish the technical foundation, but also get to know the people behind the processes. This lays the foundation for a trusting and collaborative partnership. If appropriate for the project, we will visit you for additional on-site appointments. However, the majority of our collaboration takes place remotely.
Yes, we offer a 30-day trial. If you're not satisfied with PAILOT, you can cancel monthly within the first year. It's also possible to conduct a Proof of Value (PoV). Our cloud solution allows for this to be done within a few days.
Your company should have ERP and PDA (production data acquisition). An MES system is often helpful. PAILOT also uses data on delivery dates, work schedules, and machine and personnel availability. If setup optimization is desired, setup times should also be available. PAILOT runs in the cloud and is compatible with any IT setup (hardware and software). Implementation often begins with existing data, while additional data sources are developed by the customer in parallel. We would be happy to advise you on which data can be collected and how.
As a cloud-based system, PAILOT is continuously updated. This is done while the system is running, so there are no interruptions. Every new function is automatically made available to all customers.
Still have questions? We look forward to hearing from you at info@pailot.com.
